Creating a one off part can be quite expensive to design mold and produce in carbon fiber.
Carbon fibre wood laminate.
You will want more that 1 layer and you will want to try to offset the weave on each layer for more strength.
With everything pre cut you can start layering the resin and carbon.
Lay the carbon fiber cloth onto the wetted deck.
But carbon fibre has a dirty secret.
As for applying the carbon fiber and resin.
In our belite ultralight aircraft we occasionally make and use a carbon fiber plywood laminate.
Flatten the carbon to the deck and use the roller to get the air bubbles out of the material.
For pure shootability it is a hard stock to beat at any price.
Carbon fiber laminating aka skinning is a great cost alternative to add carbon fiber elements to your vehicle.
If you want to learn more about epoxy products excellent for use in laminating with carbon fiber check out cpd 4222a and view the technical data bulletin here.
Laminating carbon fiber is no different than fiberglass or other reinforcements.
An extra set of hands is helpful with this.
Pick your resin carefully.
Cut each piece so the ends meet with no overlap.
It is capable of holding a lot of load when suspended across a frame for instance a seat bottom.
Carbon fiber sheets laminates we are a leading manufacturer of high quality sandwich panels and laminates manufactured in a range of composite materials including structural foam honeycomb carbon fiber and fiberglass.
This stock design is rapidly becoming one of my favorite ambedextrous designs of all time for several reasons.
The hi tech material is wasteful to produce and difficult to recycle.
Excess waste for landfill.
More and more carbon fiber is being used not only as a structural but a cosmetic element in todays high end cars.
It is identical in form to our ground breaking m50 carbon fiber layup stocks with the warmth and beauty of wood.
This makes a very nice looking and strong panel yet is very thin.
If it is a part intended for its appearance and free of gel coat use a high quality polyester or epoxy resin.
Try to keep it as straight as possible lengthwise to the deck.
To become the strong light composite material industries love.